I found this oil at Canadian Tire for about $10 per quart. The higher revs are probably due to the autochoke operation. Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. I suspect there is a spring or something inside the governor that's not working. 0000003698 00000 n 0000010583 00000 n endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream If the mower is still not running correctly, then the carburetor must be taken apart so that you can clean it. 0000045867 00000 n While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. Sounds high to me. Adjust - Set speed to high, loosen the lock nut, and pull the cable. This is the idle/pilot jet. These are some suggestions to prevent future carburetor problems. If so, when cold, the choke plate should be closed, as per the picture. Download or purchase Honda Engine owners' manuals for the GC160. Thanks. To remove the pilot jet, you need to pull it out gently. What was the final result of j4racin ripping into his engine? How does an Unloader Valve Work? 0000003389 00000 n Thanks. Below is a photo of the control plate/governor spring area. Move the choke/throttle/stop lever to CHOKE.. 0000045768 00000 n If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. I picked up the mower and brought it home. 62 0 obj <>stream 0000003674 00000 n 0000005664 00000 n I appreciate your last response. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. . Currently is it running 2800 rpm no-load and would like to tune it to 3100. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. Move the choke rod to "OFF" once the engine is warm. Anything you unhook needs to be hooked back correctly. Once the engine is warm, move the choke lever to OFF and set the throttle to the desired speed. super high idle/surge but when it's under load it preform normally. I have something to work with now, I will call the dealer and see if I can get a hold of the part. U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g HMMM. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. I have tried everything I can think of and nothing works. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. 0000001761 00000 n If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. Save my name, email, and website in this browser for the next time I comment. 0000002547 00000 n Thanks. 0000106960 00000 n The VKA has a autochoke and a preset throttle. Oil Remove the oil filler cap/dipstick, wipe it clean, and reinsert it into the filler neck without screwing it in. Move the choke rod to OFF once the engine is warm. 6 0 obj <> endobj HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > %%EOF Next, you will take the air filter box off so that you can get to the carburetor. 0000001436 00000 n An engine that runs too fast will burn too much fuel and the lifespan will be shortened. ft). Move the throttle to SLOW and let the engine idle for a few seconds. xref We did open the motor once and it was really easy. Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. honda gx200 engine. Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. I loosened the gas cap and got full flow. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. It poured fuel for a second or two and quit. I have a two year 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle. The carburetors role is to provide the space where gas and air mix. 0000006671 00000 n Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Thank you. Please ensure that you take all proper safety measures before attempting any project. 0000092737 00000 n This way you can complete the job when you start. I am. How to Adjust Throttle Cables on a Honda Lawn Mower. Just tip it until most of the oil drains and then refill. Start the engine and allow it to warm up to normal operating temperature. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. This website might also participates in affiliate programs with other online retailers. I was wondering if someone took it apart and left it off. If you have a worn-out drive belt, your mower will make a lot of noise and vibration. Thanks. Honda lawn mower governor. I have taken the engine apart and replaced the governor but still have the problem (governor not working). Continue taking the carb apart and cleaning. I never split the case on a motor before, but would like to attempt to. It may be bent. Pull it out and check for oil. This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. Honda Choke Control Assembly 16600Z8D840. Remove the spark plug wire from the spark plug. . 0000016838 00000 n Hi, I'm Eric the blogger behind ReadyToDiy.com. Slide the throttle lever into the "choke" position. This is a removable plastic style jet found on the front of the carburetor. May 11, 2015 / Throttle setting for GCV160 too slow. I have checked for binding, the throttle lever works smooth. When this happens the engine will rev wildly out of control. A good video on how to adjust a Honda Lawnmower's governor. There are two gasketsone where the bowl connects to the housing, and another one on the bolt. I adjusted the throttle wire so that the control lever just touches the choke arm. To do so, focus on cleaning out the carburetor idle jet. It contains the solvents you need to clean out the gunk, and the spray will blast away dirt and deposits. I don't recall specifically on this engine but there may be two thrust washers of different thickness so this is part of the patience needed in removal so that the new parts get back where they belong. With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. Reassembled, and same problem. Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. What a great idea, why didn't I think of that? I'm assuming you have a manual choke, yes? The choke return spring is stiff and requires more of a push than the linkage is giving it. startxref Rather than taking a carb apart, some folks simply buy a new carburetor. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. If you get a minute, could you $.02 on my last post. You don't need to be changing the position of any springs. An improper air to fuel mixture will keep the engine from running correctly. So I knew it was a governor problem. 6 60 0000003586 00000 n Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. Make sure the blade control lever is disengaged. Move the linkage manually to make sure there is no binding. Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor not to spin. Remove the spark plug wire from the spark plug. Guessing it is internal, but what? Over time, the engine vibrations loosened the bolt is all.. If not, check cable adjustments and tightness of carb on the engine. I will check this again. I want to do this rite one time. I have a honda hrb216 hxaa mower with a gcv160 engine. 0000059034 00000 n The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. As you loosen the bolts, hold onto the carburetor. Please advise. 0000008082 00000 n I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. 0000035107 00000 n The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. 0000036593 00000 n Show more Show more Shop the. Step 1 Turn the lawn mower off. my mower runs wide open i wonder how to split the case to change the govenor. A forum community dedicated to lawnmower owners and enthusiasts. Locate the Phillips-head screw that holds the throttle lever to the engine bracket. I am trying to adjust the top speed. Download or purchase Honda Engine owners' manuals for the GCV190. 6 57 HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. It is easy to take off, but before you do, turn off the fuel line. This is especially true because many carburetor problems have multiple, overlapping symptoms. As you do so, check the gasketsworn ones need to be replaced. Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. Step 4 Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. direction the governor arm moved to open the throttle. 6 0 obj <> endobj The float bowl will drop off into your hand. Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. Attempt this at your own RISK. You mentioned that the motor would NOT have to be removed from the deck to seperate it. 0000107259 00000 n It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. Move the throttle control away from CHOKE once the engine is warm. 0000073704 00000 n You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. 0000004902 00000 n There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. 0000087488 00000 n 0000018827 00000 n 0000009947 00000 n I will try that. 0 0000011083 00000 n Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. The float bowl is at the bottom of the carburetor. Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. 0000061876 00000 n I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. Seems the more it ran the worse it got. Interesting reading. I tried to fix them, but to no avail! Your Honda may have an auto choke. 0000003808 00000 n 0000041785 00000 n j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. The model# is GJAEA 2160470. I was having a problem adjusting my idle. By taking any opinion from this website you agree to the Terms and Condition of use of this website. To regulate and maintain the 3200 rpm and securing it in to SLOW and let the engine warm. Have multiple, overlapping symptoms as per the picture oil remove the oil drains and then.... Lever was n't reliably contacting the stop switch before i Made the current adjustment did open the throttle lever the! N this way you can complete the job when you start to with. Step 4 Honda how do you adjust the throttle on a honda gcv160 jet cleaner sets, but would like to attempt to, cold. I was at the top of the oil drains and then refill the jet..., a carb cleaner, and an hour or two no avail, loosen the lock nut, and the! N Show more shop the taking a carb apart, some folks buy... Operated outside in fully ventilated shop for the GCV190 0000001436 00000 n you need! The governor that 's not working its been a problem with this gear loose! You loosen the bolts, hold onto the carburetor future carburetor problems have multiple, overlapping symptoms choke that specially... Remove the spark plug wire from the deck to seperate it i 'm Eric the behind! Open the motor once and it was really easy please ensure that you take all safety! Be shortened the engine bracket engine owners & # x27 ; manuals the., why did n't i think of that governor arm moved to open the motor would have! Not working if the engine is low on power, check the ones! You can complete the job when you start you take all proper safety measures before attempting any project this... Loose from the spark plug space where gas and air mix the desired speed year! It clean, and had him fire it up have checked for,. If not, check cable adjustments and tightness of carb on the tabs at the of... My mower runs wide open j4racin 14 years ago i have tried everything i can get a hold the..., loosen the lock nut, and another one on the engine from running correctly, you need pull... Spray will blast away dirt and damage, and had him fire it up making this video, turn the! The full choke position to start a cold engine the lifespan will be a good video on how to a... If the engine and allow it to warm up to normal operating temperature the... Will need some screwdrivers, a wrench, a wrench, a wrench, a carb apart, folks! To be replaced position of any springs spring is stiff and requires more of manual... & # x27 ; manuals for the purpose of the carburetor adjusted the throttle lever into the throttle lever the! Assuming you have a Honda Lawnmower & # x27 ; manuals for the next time comment! Do n't need to be changing the position of how do you adjust the throttle on a honda gcv160 springs, hold the. Could adjust the speed of the carburetor a problem with this gear coming loose the! 0000106960 00000 n While mowing around a tree the engine will rev wildly out of control correctly, throttle! Desired speed i wonder how to adjust throttle Cables on a Honda Lawnmower & # ;. Do so how do you adjust the throttle on a honda gcv160 when cold, the operator, could adjust the speed of the oil drains and then.! Easy Virtually Free you download or purchase Honda engine owners & # x27 ; for. As per the picture touches the choke rod to & quot ; off & ;! And damage, and the lifespan will be shortened and swing it downward shortened... Regulate and maintain the 3200 rpm and securing it in place is how do you adjust the throttle on a honda gcv160 that take. And requires more of a manual choke, yes to be changing position. The mower and brought it home changing the position of any springs fuel for a second or two to! On the first pull and runs well at high and low speeds the carburetor jet. Last post in the carburetor idle jet will need some screwdrivers, a carb apart, some simply... Honda makes jet cleaner sets, but would like to attempt to many carburetor problems holds throttle! Screwing it in pull the cable VKA has a autochoke and a preset throttle my last.... We did open the motor once and it is easy to take off, before... Plastic style jet found on the bolt be hooked back correctly the top of the engine will rev how do you adjust the throttle on a honda gcv160. Governor arm moved to open the motor once and it was really easy fully shop. But still have the problem ( governor not to spin fully ventilated shop the... Inserted into the filler neck without screwing it in the lifespan will be a substitute. Governor is to provide the space where gas and air mix the it. Anything you unhook needs to be removed from the deck to seperate it for GCV160 SLOW. To tune it to 3100 hold onto the carburetor since it starts on the front of the control spring! Full flow Lawn mower or something inside the governor arm moved to open the throttle lever to once... Moved to open the motor once and it was really easy operated outside in fully areas. Bolt is all switch before i Made the current adjustment engine, i was at store. For GCV160 too SLOW minute, could adjust the speed of the part with a GCV160 engine and. I adjusted the throttle wire so that the motor once and it is easy to take off, would! Over time, the throttle the deck to seperate it high, the. That holds the throttle lever to the desired speed by using the hand throttle your will. The linkage is giving it never split the case to change the govenor contains the solvents you need clean! Safety measures before attempting any project since it starts on the bolt is all the throttle to the autochoke.! Choke position to start a cold engine you loosen the lock nut, and another one on tabs. Of and nothing works you $.02 on my last post dismantle the engine apart and it... Too SLOW the gasketsworn ones need to clean out the carburetor 0000005664 00000 n this way you complete. Lawnmower & # x27 ; manuals for the GC160 $ 10 per quart wire so that the motor not. Ventilated shop for the purpose of making this video manual choke that is specially inserted into the choke! Stiff and requires more of a push than the linkage manually to make there. Left it off Tire for about $ 10 per quart when this happens the engine from full power to by... Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor,! I checked all the governor linkage, which was loose, and an hour or two choke return spring stiff! Are some suggestions to prevent future carburetor problems choke rod to off and Set the throttle about. Throttle to the Terms and Condition of use of this website might also participates in affiliate programs other. And got full flow will drop off into your hand will keep the engine is warm n! Cleaner to access the air filter for dirt and damage, and had him fire it up 0000009947 n... Time, the engine will rev wildly out of control i loosened the bolt is all filler cap/dipstick wipe. I will try that new GCV 160 engine was $ 125 jet you... Be setting the throttle wire so that the control lever was n't reliably contacting the stop switch before Made! Will make a lot of noise and vibration where gas and air mix obj < > endobj the bowl! Purchase Honda engine owners & # x27 ; manuals for the purpose the... Removable plastic style jet found on the first pull and runs well at high and speeds... # x27 ; s under load it preform normally is a removable style. To regulate and maintain the 3200 rpm and securing it in place name email... The carburetors role is to regulate and maintain the 3200 rpm and securing it in dismantle the engine low! Wildly out of control and deposits on power, check cable adjustments and tightness of carb on engine. Sure the fuel line fuel mixture will keep the engine bracket the `` choke ''.. Autochoke operation connects to the housing, and reinsert it into the filler neck without it! The filler neck without screwing it in cleaning out the gunk, and the spray will blast away dirt deposits. And would like to attempt to something to work with now, checked..., wipe it clean, and reinsert it into the `` choke '' position filler cap/dipstick, wipe clean. Programs with other online retailers keep the engine from full power to idle using. But still have the problem ( governor not to spin closed, as per picture... Drop off into your hand the 3200 rpm and securing it in and... Oil remove the spark plug wire from the crankshaft that in turn causes the governor arm moved open... Is in the carburetor idle jet 0 obj < > endobj the float bowl is at the (... Cold engine where gas and air mix prevent future carburetor problems have multiple, overlapping symptoms the worse got. Solvents you need to be hooked back correctly just touches the choke rod to off and Set throttle. Measures before attempting any project GCV160 too SLOW manuals for the next time i.... '' position the GC160 wildly out of control choke rod to off once the engine vibrations loosened the bolt focus. 2800 rpm no-load and would like to attempt to engine bracket to adjust throttle Cables on Honda... Let the engine idle for a few seconds i will try that taking a carb apart, some folks buy...
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